Exploring Custom Apparel: Screen Printing, Embroidery, and DTF Techniques

March 31, 2025

Exploring Custom Apparel: Screen Printing, Embroidery, and DTF Techniques

When it comes to creating custom apparel in the St. Louis area, The three most popular methods that stand out are: screen printingcustom embroidery, and DTF (Direct to Film) printing. Each technique offers various advantages over the other, making them suitable for different needs and preferences ranging from custom patches to head wear.

Screen Printing
This is one of the oldest and most widely used methods for applying images to t-shirts. This method involves creating a stencil for each individual color in the image. Ink is then forced through the mesh onto the fabric. This results in vibrant colors and durable applications. This method is also preferred for larger runs due to its efficiency and cost-effectiveness when producing multiple items collectively.

Custom Embroidery
For a more textured and professional look, this method is an excellent choice especially for hats and patches. This method uses specialized equipment to sew the designs directly onto patches. Embroidery adds a level of sophistication that ink can’t achieve, making it perfect for corporate branding items that are higher end for a much greater perceived value. Although embroidery is normally a bit more expensive than just ink, its durability and aesthetic appearance more than offsets the higher out of pocket cost.

DTF Direct to Film Printing
DTF (direct to film) t-shirt printing is an example of brand new technology that has gained  in popularity for its efficiency  and vibrance and longevity. Here is how it works, the images are printed onto a special film using eco-solvent ink. The film is then transferred onto the garment using heat and pressure. DTF allows for replicating the most complicated designs regardless of how many colors are involved while still maintaining soft feel on the fabric. It’s particularly advantageous and practical for small runs or one to 12 items at a time, since it doesn’t require costly set-ups like traditional applications

In conclusion, when you choose a St. Louis screen printing company that also caters to, custom embroidery, or DTF (direct to film), consider your specific needs regarding design complexity, order size, and budget before making your decision.